ez2AI Edge

Manufacturing AI that responds in real-time, right next to your equipment

Right next to the equipment, not in the cloud. Real-time analysis on Edge without network latency for immediate response.
Reduce defect rates and improve uptime for practical and reliable [manufacturing AI that pays for itself].

Recommended for smart factories and manufacturing sites where real-time response is essential.
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Why choose ez2AI for Edge?

ez2AI Edge Product Summary Image
  • Ultra-Low Latency Real-Time Analysis

    Instantly analyze field data and recommend controls

    Instant response without network delay
  • Leak-Free Thorough Security

    Process all data with on-premise internal installation

    0% external transmission, zero leaks
  • Real-Time Tool Life Prediction

    Automatic prediction of tool replacement timing based on sensor data

    Defect rate 57% → 20% reduced
  • Automatic Defect Root Cause Analysis

    Instantly identify causes with vision inspection + AI when defects occur

    Analysis time 30min → 2min reduced
  • Predictive Maintenance Alarm System

    Pre-detect equipment failure signs and send automatic alerts

    Unplanned downtime 75% reduced
  • Voice-Based Field Q&A

    Search manuals with hands-free voice commands

    Search time 5min → 30sec reduced
  • Energy Consumption Optimization

    Automatic power peak avoidance and sleep mode switching

    10% electricity cost savings

System Design & Configuration

System Design & Configuration

Roles of ez2AI Central & Field

Efficiently integrates and manages all Edge devices from the central server.
Category
Enterprise/Cloud (Central Control)
Edge (Field Control)
Location
Server Room / Cloud
Right Next to Equipment
Hardware
High-Performance Server
Edge Device
Role
Integrated Management, Long-term Analysis
Real-time Analysis, Immediate Response
Processing Speed
Seconds
Real-time
Data
Company-wide Documents, Integrated DB
Equipment Sensors, Local Manuals
Offline
Not Available
24-hour Independent Operation
Management
Control All Edges
Autonomous Execution + Central Reporting

Edge Hybrid Architecture

Dramatically improved the existing problems of centralized architecture.
Problems of Centralized Architecture
  • All equipment data sent to central server
  • Equipment AI stops on network failure
  • Increased real-time control latency
  • Central server overload
Advantages of Edge Hybrid Architecture
  • Manage all Edges from central server
  • Offline independent operation
  • Ultra-low latency real-time analysis
  • Reduced central server load

Key Features

Complete Security

Data is processed 100% locally on-site without external transmission, blocking any possibility of leaks.

Fully guarantees data independence as a core technical asset of the enterprise, providing a secure and reliable environment.

Overwhelming Response Speed

Instantly analyzes data right next to the equipment, delivering ultra-low latency response with zero network delay.

Enables real-time process control and immediate response in time-critical manufacturing environments where every second counts.

Instant Installation

Simply attach to equipment or walls for immediate installation without complex server construction.

Ultra-compact design allows unrestricted placement in tight spaces while minimizing changes to existing infrastructure.

Low-Power Efficient Operation

Ultra-low power at 15W with fanless design reduces energy consumption and supports uninterrupted operation.

Maintains high durability even in harsh industrial environments, with outstanding operational cost savings during long-term operation.

Flexible Selective Integration

Operates independently even in offline environments without internet, and synchronizes data with the cloud when needed.

Simultaneously provides on-premises stability and cloud convenience, supporting flexible system configuration tailored to on-site needs.

Use Cases

Real-time analysis right next to equipment, ez2AI Edge delivers the fastest and most powerful solution for manufacturing innovation.
All functions operate in real-time on-site and run independently even during network failures.Custom AI can be built for various manufacturing environments.
Tool Life

Real-time Tool Life Prediction

Predict wear timing in advance and replace tools to fundamentally prevent defects

TargetPrecision parts machining sites, cutting processes with frequent tool wear
Key EffectReal-time analysis of sensor data (cutting force, vibration, etc.) reduces defect rate from 57% to 20% and dimensional defects by 70%
Defect Analysis

Automatic Defect Root Cause Analysis

93% reduction in root cause identification time through real-time equipment log analysis

TargetQuality control departments, large-scale manufacturing equipment and automated production lines
Key EffectReal-time analysis of log data from equipment reduces defect root cause identification time from 30 minutes to 2 minutes
Predictive Maintenance

Predictive Maintenance Alerts

Detect failure signs in advance to prevent unexpected line shutdowns

Target24-hour production facilities, large-scale equipment operation plants
Key EffectReal-time monitoring of spindle vibration and hydraulics to detect failure signs, reducing unplanned downtime by over 75%
Machining Optimization

Real-time Machining Condition Optimization

Shorten production cycles with optimal setting recommendations without trial and error

TargetHigh-mix low-volume production processes, new material machining sites
Key EffectInstantly recommends optimal conditions based on thousands of past machining data records, reducing machining cycle time by approximately 7%
Voice Support

Voice-based Field Q&A

Hands-free manual search during work, 10x improvement in field response speed

TargetWorkplaces requiring complex manuals, hands-occupied production sites
Key EffectVoice recognition AI reduces manual search time from 5 minutes to 30 seconds, simultaneously securing worker proficiency and work efficiency
Energy Optimization

Energy Consumption Optimization

Reduce manufacturing costs through power usage pattern analysis and automatic control

TargetHigh power consumption manufacturing processes
Key EffectApproximately 10% reduction in total electricity costs through peak time avoidance and automatic power-saving mode switching per equipment, contributing to carbon emission reduction

Deployment Process

A field-customized manufacturing AI solution, ez2AI Edge supports definitive on-site innovation through systematic steps.
STEP 1

Pre-Analysis & Design

Analyze communication protocols and data generation cycles of on-site equipment

STEP 2

Hardware Procurement

Prepare Edge devices optimized for the on-site environment

STEP 3

Equipment Data Integration

Build real-time data collection channels based on standard protocols

STEP 4

AI Model Optimization

Fine-tune manufacturing-specialized AI models using collected field data

STEP 5

System Integration & Testing

Integration testing with existing on-site systems / data synchronization setup

STEP 6

Final Inspection & Launch

User training, real-time operation and final operational inspection

FAQ Frequently Asked Questions

심비즈코리아

Simbiz Korea Co., Ltd.

Samsung Urban Tower, 637 Dongtan-daero, Hwaseong-si, Gyeonggi-do

CEO | Gil-Joo Choi

Technical Support | as@simbizkorea.com

Main Email | ez2web@simbizkorea.com

FAX | 031-824-8977

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